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Introduction

Fibre reinforced plastic can be fabricated using a number of processes.

Aeromarine Specialize in the following:

  • Hand layup lamination
  • Spray up lamination
  • Resin transfer molding
  • Injection Molding
  • Open Molding
  • Vacuum Molding
  • Vacuum Infusion

Open Moulding

Open molding is the simplest and most widely used process to produce FRP parts.

The mold itself is generally fabricated from FRP and is one sided.  It can be male (part is molded onto) or female (part is molded into).  The cosmetic surface of the part is fabricated next to the mold.  The back side of the mold is open.

In contrast to many other fabrications processes where the exterior coating is applied after the main structure of the part has been built, open mold parts are built from the exterior to the interior.

Vacuum Moulding

Vacuum Molding is widely used in the composites industry as well. Carbon fibre fabric and fibreglass, along with resins and epoxies are common materials laminated together with a vacuum bag operation.

Typically, polyurethane or vinyl materials are used to make the bag, which is commonly open at both ends. This gives access to the piece, or pieces to be glued. A plastic rod is laid onto the bag, which is then folded over the rod. A plastic sleeve with an opening in it, is then snapped over the rod. This procedure forms a seal at both ends of the bag, when the vacuum is ready to be drawn.

A "platen" is used inside the bag for the piece being glued to lay on. The platen has a series of small slots cut into it, to allow the air under it to be evacuated. The platen must have rounded edges and corners to prevent the vacuum from tearing the bag.

When a curved part is to be glued in a vacuum bag, it is important that the pieces being glued be placed over a solidly built form, or have an air bladder placed under the form. This air bladder has access to "free air" outside the bag. It is used to create an equal pressure under the form, preventing it from being crushed.

 

Resin Transfer Moulding (RTM)

RTM - A process using a two-sided mould set that forms both surfaces of the panel. The lower side is a rigid mould. The upper side can be a rigid or flexible mould. Flexible moulds can be made from composite materials, silicone or extruded polymer films such as nylon. The two sides fit together to produce a mould cavity. The distinguishing feature of resin transfer moulding is that the reinforcement materials are placed into this cavity and the mould set is closed prior to the introduction of matrix material. Resin transfer moulding includes numerous varieties which differ in the mechanics of how the resin is introduced to the reinforcement in the mould cavity. These variations include everything from vacuum infusion (for resin infusion see also boat building) to vacuum assisted resin transfer moulding (VARTM). This process can be performed at either ambient or elevated temperature.

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References

"I would have to admit to being impresses with the proactive and responsible approach which this company has taken towards overall compliance, both from HSNO and Health and Safety perspective"

Peter Menzies
Test Certifier

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Latest News

  • Aeromarine's November Newsletter
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  • Employment
  • American study trip a thrill for Timaru composite engineer
  • Peer review shows world class design.

Contact Info

Aeromarine Industries Ltd
23 Holmglen Street,
PO BOX 2097, Washdyke, Timaru
Phone: +64 3 688 2452
Fax: +64 3 688 245

Aeromarine Composite Design

Aeromarine can custom design and build Composite products to any specification.

Contact us with you requirements.

 

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